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Bridge Crane (Overhead Travelling Crane) Manufacturing

Bridge Crane (Overhead Travelling Crane) Manufacturing

In short: A bridge crane, also called an overhead travelling crane or overhead crane, consists of a bridge travelling on two runway rails and a trolley moving along the bridge. Aylen manufactures single and double girder bridge cranes from 1 to 150 tonnes in Eskişehir and provides installation, maintenance and service.

Updated: Aylen technical team

What is a bridge crane?

A bridge crane lifts and moves loads in three axes: the bridge travels along the building on two runway rails, the trolley travels across the bridge and the hook moves up and down. The same machine is also called an overhead travelling crane or simply an overhead crane. Typical users are factories, steel service centres, foundries, warehouses and maintenance workshops.

Main components

ComponentFunction
Bridge (main girder)Steel girder carrying the load; single or double girder.
End carriages and wheelsCarry the bridge on the runway and drive the long travel.
TrolleyCarries the hoist and travels across the bridge. See crane trolley.
HoistWire rope hoist or chain hoist with motor, gearbox, brake, drum, rope and hook block.
RunwayRails and runway beams; must be straight and level.
Power supplyFestoon system or enclosed conductor bar.
ControlsPendant, radio remote control or operator cabin.
Safety devicesLimit switches, overload protection, emergency stop, phase protection, brakes and anti-collision.

Types we manufacture

Capacities from 1 to 150 tonnes, for example 5 t, 10 t, 20 t and 50 t. See what determines the price.

Information needed for a quotation

  1. Capacity and below-the-hook equipment
  2. Span between runway rails
  3. Lifting height and roof level
  4. Duty class (see duty class selection)
  5. Building and runway capacity
  6. Environment: temperature, dust, outdoor use, explosive atmosphere (ATEX)

Why Aylen?

  • 2,850 m² covered production facility in Eskişehir, Türkiye
  • More than 20 years of field and service experience built into the design
  • Delivered with our own PLC-based Aylen Smart Control: load measurement, overload protection, sway reduction and condition monitoring
  • Engineering, manufacturing, installation, commissioning and maintenance from one source
  • ATEX crane solutions for explosive atmospheres

Bridge crane service

We also provide brand-independent service for bridge cranes from other manufacturers: fault diagnosis, repair, periodic maintenance and modernization, with 24/7 emergency support.

FAQ

Are a bridge crane and an overhead travelling crane the same?

Yes. Both describe a crane with a bridge travelling on runway rails and a trolley moving along the bridge; “overhead crane” is also used.

What is the difference between single and double girder bridge cranes?

Single girder cranes are economical for light to medium loads and medium spans (typically up to 16 t); double girder cranes suit high capacities, large spans, higher hook positions and intensive use.

Do you service bridge cranes from other manufacturers?

Yes, we provide brand-independent service, periodic maintenance and modernization for all makes.

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